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High Current Products
Catalog 65141 Revised 4-01
Catalog 65141 High Current Products
Revised 4-01
Interfaces
Product Facts

Pins and sockets have low insertion force High current ratings with very low resistance All plated products are gold or silver plated Louvertac bands have a temperature range from -196C to +200C available Formed bands are available for up to 1.250 [31.75] pin diameter
The transfer of high curre n t with manageable insertion and withdrawal forces has always presented a challenge to the connector industry. L o u v e rt c bands provide a a unique means of transferring high amperage with a resultant space and weight savings. Tyco Electronics Corporation offers a wide
range of pin and socket sizes for your applications. Strip and formed Louvertac bands are also offered for customer use in their own contact design. The wide variety of flat and formed male and female bands provide the ability to design electrical connections more inexpensively and quickly.
L o u v e rt c products are your a high current applications solution. The variety of pins and sockets available from Tyco Electronics Corporation provide a quick and simple solution to most high current applications.
THREAD MOUNT PIN IS INSTALLED DIRECTLY INTO POWER SUPPLY
MATE-N-LOK II CONNECTOR WITH HIGH CURRENT CONTACTS
TYPICAL APPLICATION OF LOUVERTAC STRIP 65 POSITION AMPOWER MULTI PIN PLUS PLUG AND RECEPTACLE
35 POSITION AMPOWER MULTI PIN PLUS PLUG AND RECEPTACLE
THREAD MOUNT PIN ASSEMBLY WITH AMP TERMINAL
Metrimate DRAWER CONNECTOR WITH HIGH CURRENT CONTACTS
CRIMP PIN WITH CABLE INSTALLED
(c) 1992, 1993, 1995, 1997, 1998 and 2001 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPLIMITE, AMPOWER, DYNA-CRIMP, LGH, M ATE-N-LOK, and TYCO are trademarks. Other products, logos, and Company names mentioned herein may be trademarks of their respective owners.
THREAD MOUNT SOCKET IS INSTALLED DIRECTLY INTO POWER SUPPLY
THREADED SLEEVE SOCKET ASSEMBLY IS INSTALLED DIRECTLY INTO P OWER SUPPLY
2
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
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39
65141-5M-LUG-DSP-04-01-0G3B Printed in U.S.A.
Tyco Electronics Corporation, Harrisburg, PA 17105
Catalog 65141 High Current Products
Revised 4-01
Table of Contents
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Thread Mount Socket and Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Threaded Sleeve Socket Assembly and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Crimp Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Crimp Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 High Current Upgrade Program -- Metrimate Drawer Connector Contacts, Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Universal MATE-N-LOK II Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 10 Type XII Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Size 16, Type II and Type III+ Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Size 20 Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 AMPOWER Multi Pin Plus Connectors -- Standard 2-, 3-, 4- and 8-Position Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Standard 65-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Standard 35-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 39-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 43-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 35-Position and 28-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 20 24-Position and 11-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 2-Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 9 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 9 mm Thread Mount Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 3 mm Pin and Socket Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 3 mm Solder Tail Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Type III+ Signal Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 3 mm Hot Mate Pin and Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Multimate Pin and Socket Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Type III+ Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 High Current Size 16 Contacts and Solder Tail Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Connector Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contact Sequential Mating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Fork Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Louvertac Strip, Torsional Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Louvertac Strip, Bridge Louver Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Preformed Female Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35 Preformed Male Louvertac Bands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 36 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Need more information? Call the Technical Support Center: 1-800-522-6752 The Center is staffed with specialists well versed in all AMP products. The Center can provide you with: Technical Support Catalogs Technical Documents Product Samples Authorized Distributor Locations 3
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Thread Mount Socket and Pin Assembly
Thread Mount Sockets
These sockets are designed for easy installation and removal. The large variety of sizes have ratings from 30 continuous amps and can be mated with Thread Mount Pins and Crimp Pins.
Material
Body -- Brass Louvertac Band -- Beryllium Copper
Finish
Body -- Silver Louvertac Band -- See Table
Mating Pin Dia. 2 mm 4 mm 6 mm 8 mm
Part Number 192059-1 192129-1 192211-1 192271-1
Thread M3x0.5 10-32 1/4-28 5/16-24
Contin. Voltage Current Drop A (Amp) (mV) Dia. .080 30 12 2.0 .160 60 10 4.1 .240 100 11 6.1 .320 185 12 8.1
B Dia. .220 5.6 .280 7.1 .410 10.4 .560 14.2
Dimensions C D .670 17.0 .790 20.1 .800 20.3 1.40 35.6 1.42 36.1 2.00 50.8 2.09 53.1 3.07 78
E Ref. .630 16 1.00 25.4 1.00 25.4 1.42 36.0
F .790 20.1 1.00 25.4 1.09 27.7 1.65 41.9
Louvertac Band Plating Silver Gold Gold Silver
Thread Mount Pins
These pins are designed for thread mount. The large variety of sizes have ratings from 30 continuous amps and are designed to be mated with Thread Mount Sockets, Threaded Sleeve Sockets and Crimp Sockets. Material -- Brass Finish -- Silver
Pin Dia. 2 mm 4 mm 6 mm 8 mm
Part Number 192085-1 192161-1 192244-1 192293-1
Thread M3x0.5 10-32 1/4-28 5/16-24
Contin. Current (Amp) 30 60 100 185
A Dia. .080 2.0 .160 4.1 .240 6.1 .320 8.1
B .16 4.1 .25 6.4 .31 7.9 .44 11.2
Dimensions C .65 16.5 .77 19.6 .77 19.6 1.30 33.0
D 1.40 35.6 1.91 48.5 2.03 51.6 2.95 74.9
E Ref. .63 15.0 .99 25.1 1.11 25.2 1.47 37.3
4
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Threaded Sleeve Socket Assembly and Application
Threaded Sleeve Sockets
The Threaded Sleeve Socket Assembly is designed for High Current in a restricted space. The Sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. A Crimp Pin or Thread Mount Pin can be attached to a cable for the completed connector.
Material
Body -- Brass Louvertac Band -- Beryllium Copper
Mating Pin Dia. 2 mm 4 mm
Part Number 1-192447-0 192447-8 192447-2 1-192447-8
Thread 5/16-32 5/16-32 1/2-20 9/16-18
Contin. Current (Amp) 30 60 100 185 290
Voltage Drop (mV) 12 10 11 12 13
Finish
Body -- Silver Louvertac Band -- See Table
6 mm 8 mm 12 mm
3/4-16 UNF 1-192447-2 -2A
A Dia. .090 2.3 .160 4.1 .240 6.1 .320 8.1 .479 12.2
Dimensions B C .650 16.5 .770 19.6 .770 19.6 1.35 34.3 1.34 34.0 .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3
D .060 1.5 .060 1.5 .078 2.0 .100 2.5 .130 3.3
Louvertac Band Plating Silver Gold Gold Silver Silver
5
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Crimp Pins
Crimp Pins feature a mechanism for locking the pin into a housing designed by the customer. The 2 mm and 4 mm pins are crimped with a Daniels Hand Crimp Tool. Pin sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous amps and can be mated with Thread Mount Socket Assemblies, Threaded Sleeve Socket Assemblies or Crimp Sockets.
Material
Body -- Copper Alloy Retention Spring -- Stainless Steel or Beryllium Copper
Finish
Body -- Silver
Pin Dia.
Part No. 193837-1
Contin. Voltage Current Drop (Amp) (mV) 24 30 44 60 76 100 135 185 10 12 8 8 9 9 10 12
A 1.40 35.6 1.40 35.6 1.53 38.9 1.53 38.9 1.64 41.7 1.73 43.9 2.50 63.5 2.63 66.8
2 mm 193837-1 193837-2 4 mm 193837-3 193837-4 6 mm 193837-5 193837-6 8 mm 193837-7
B Dia. .225 5.72 .225 5.72 .300 7.6 .300 7.6 .410 10.4 .410 10.4 .570 14.5 .570 14.5
Dimensions C D E Dia. .100 .640 .211 2.54 16.3 5.36 .100 2.54 .145 3.7 .181 4.60 .235 5.97 .290 7.37 .390 9.91 .487 12.37 .640 16.3 .750 19.1 .750 19.1 .760 19.3 .760 19.3 1.30 33.0 1.30 33.0 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36
F .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27
G Dia. .080 2.0 .080 2.0 .160 4.0 .160 4.0 .240 6.0 .240 6.0 .320 8.0 .320 8.0
Use with AWG 14 12 10 8 6 4 2 1/0
Tooling Part Numbers Crimp Crimp Extraction Die Head Tool M310 M310 M310 M310 69133-1 69134-2 46765-3 46766-2 TP1019 TP1019 TP1020 TP1020 69099 69099 69099 69099 318813-1 318813-1 679916-1 679916-1 679917-1 679917-1 679918-1 679918-1
Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022
6
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Crimp Sockets
Crimp Sockets feature a mechanism for locking the socket into a housing designed by the customer. An AMP extraction tool is offered to remove the contact. The 2 mm and 4 mm sockets are crimped with a Daniels Hand Crimp Tool. Socket sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a DYNA-CRIMP 69120-1 electric-hydraulic power unit. The large variety of sizes have ratings from 24 continuous amps and can be mated with Thread Mount Pins or Crimp Pins.
Material
Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel or Beryllium Copper
Finish
Body -- Silver Louvertac Band -- Silver
Mating Pin Dia.
Part No. 193673-1
Contin. Current (Amp) 24 30 44 60 76 100 135 185 290 480
Voltage Drop (mV) 10 12 8 8 9 9 10 12 13 11
A 1.13 28.7 1.13 28.7 1.31 33.3 1.31 33.3 1.42 36.1 1.48 37.6 2.26 57.4 2.45 62.2 2.51 63.7 3.17 80.5
B Dia. .230 5.8 .230 5.8 .300 7.6 .300 7.6 .410 10.4 .410 10.4 .570 14.5 .570 14.5 .795 20.19 1.072 27.23
Dimensions C D Dia. .100 2.54 .100 2.54 .145 3.68 .181 4.60 .235 5.97 .290 7.37 .390 9.91 .487 12.37 .541 13.74 .721 18.31 .420 10.7 .420 10.7 .400 10.2 .410 10.4 .460 11.7 .530 13.5 .640 16.3 -- .930 23.62 1.24 31.50
E .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .211 5.36 -- --
F .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 .209 5.31 -- --
Use with AWG 14 12 10 8 6 4 2 1/0 2/0 250 MCM
Tooling Part Numbers Crimp Crimp Extraction Die Head Tool M310 M310 M310 M310 69133-1 69134-2 46765-3 46766-2 46767-2 46751-2 TP1021 TP1021 TP1022 TP1022 69099 69099 69099 69099 69099 69099 318813-1 318813-1 679916-1 679916-1 679917-1 679917-1 679918-1 679918-1 -- --
2 mm 193673-1 193673-2 4 mm 193673-3 193673-4 6 mm 193673-5 193673-6 8 mm 193673-7 12 mm 193673-8*
20 mm 1-193673-2*
* Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details. Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025. 2. Application Specification -- 114-16022
7
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Metrimate Drawer Connector Contacts, Size 8
The Louvertac bands have the versatility of being designed into contact dimensions used in existing AMP connectors. Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30C T-rise on either the cable-to-cable or cable-to-board.
Standard Size 8 Pin
Standard Size 8 Socket
Cable-to-Cable
Material
Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold
High Current Size 8 Pin
Product Specification
108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating -- 600 VAC
High Current Size 8 Socket
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
Contacts
Wire Size AWG 8 10 12-14 Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
Cable-to-Board
Material
Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug.
.12 Diameter Solder Tail Pins Part No. 193814-1
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
Drawer Connector Housings
Size Configuration 8 Positions
(8 Size 8 Cavities)
Housing Part Numbers Plug 213499-1 213426-1 Receptacle 213500-1 213427-1
15 Positions
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1 Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045.
8
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Universal MATE-N-LOK II Connectors
The Louvertac bands have the versatility of being designed into contact dimensions used in existing AMP connectors. Universal MATE-N-LOK II High Current contacts have been designed to fit into an existing Universal MATE-N-LOK II housing. In a cable-to-cable application, the initial T-Rise test of a fully energized 2 circuit connector with 10 gage wires has shown a 32 amp capability per line with a 30C T-rise.
Plug Part No. 770020-1
Cap Part No. 770027-1
Cable-to-Cable
Material
Body -- Copper Alloy Louvertac Band -- Beryllium Copper Finish -- See Table Latch Disengaging Tool Part No. 58382-1
Contacts
Wire Size AWG 10 12-14 12-14 10 12-14 Contact Part Numbers Pin Socket 193796-1 193797-1 193841-1 193842-1 -- 193842-3 194210-1 194211-1 194212-1 194213-1
Standard MATE-N-LOK II Pin
Louvertac Band Plating Silver Silver Gold Silver Silver
Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1, Positioner #TP1013 or AMP P/N 356337-1
Lubricated No No No Yes Yes
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Passed test by VDE under their Registration Number 3915/Continuous Surveillance
Connector Housings
Standard MATE-N-LOK II Socket
No. of CircuIts 2 3 4 5 6 9 12 15
Kit Part Numbers Plug Cap 770017-1 770018-1 770019-1 770016-1 770020-1 770021-1 770022-1 770023-1 770024-1 770025-1 770026-1 -- 770027-1 770028-1 770029-1 770030-1
Design Objective --108-1583 Application Specification -- 114-16021 Connector Voltage Rating -- 600 VAC
High Current Socket Part No. 193797-1
Cable-to-Right-Angle Board
When the Louvertac contacts are used in a cable-to-r/a board application, the initial T-Rise test of a fully energized 2 circuit connector with 10 gage wire and a 2 oz. foil board has shown a 32 amp capability per line with a 30C T-rise.
High Current Pin Part No. 193796-1
Material
Housing -- UL 94V-0 Nylon Contact Body -- Copper Alloy Louvertac Band -- Beryllium Copper Finish -- Silver Solder Tail Diameter -- .052 [1.32]
Plug Part No. 770019-1
Right-Angle Socket Header Part No. 193839-3
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Passed test by VDE under their Registration Number 3915/Continuous Surveillance
Connector Housings
No. of CircuIts 2 3 4 5 Socket Header 193839-1 193839-2 193839-3 193839-4 Part Numbers Socket Header with Lubricated Contacts* 194214-1 -- 194215-1 -- Mates with Plug Housing 770017-1 770018-1 770019-1 770016-1
*Mates with plug housing shown and with lubricated MATE-N-LOK II high current pin contacts.
Design Objective --108-1594 Connector Voltage Rating -- 600 VAC
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82181.
9
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Universal MATE-N-LOK II Connectors (Continued)
Vertical Pin Headers
High Current Universal MATE-N-LOK II Vertical Pin Headers are designed to mate with Universal MATE-N-LOK II Plugs with High Current Socket contacts. All housings are polarized to provide for proper circuit board placement. Eight versions are available from 2 circuits to 15 circuits. In a cable-to-vertical board application, the initial T-rise of a fully energized 2 circuit connector with 10 gage wire and a 2 oz. foil board has shown a 36 amp capability per line with a 30C T-rise.
2 Circuit Part No. 194009-1, * Part No. 194269-1 (Lubricated Contacts)
6 Circuit Part No. 194002-1, Part No. 194002-2 (.235 [5.97] Tail Length), Part No. 194002-3 (Tube Packaged), * Part No. 194260-1 (Lubricated Contacts)
Material
Housing -- UL 94V-0 Nylon Contacts -- Copper Alloy Solder Tail Diameter --.052 [1.32] Finish -- Silver
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR16455-113 Passed test by VDE under their Registration Number 3915/Continuous Surveillance
3 Circuit Part No. 194017-1, * Part No. 194610-1 (Lubricated Contacts)
9 Circuit Part No. 194012-1
Design Objective --108-1594 Connector Voltage Rating -- 600 VAC
4 Circuit Part No. 194010-1, * Part No. 194234-1 (Lubricated Contacts)
12 Circuit Part No. 194014-1, Part No. 194014-2 (Tube Packaged)
4 Circuit Select Load (See Table)
Pin Location
1 2 3 4
Part No. 194096-2 194096-5 S H H H S S S S
5 Circuit Part No. 194018-1
15 Circuit Part No. 194013-1
S = Standard MATE-N-LOK II Contact H = High Current MATE-N-LOK II Contact
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82181. 3. Recommended PC Board Thickness .062 [1.57]. *Mate with MATE-N-LOK II plug housings with lubricated high current socket contacts.
10
Dimensions are shown for reference purposes only.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change.
Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Type XII Contacts
The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1.
Standard Type XII Socket
High Current Type XII Socket Part No. 193990-2
Standard Type XII Pin
High Current Type XII Pin Part No. 193991-4 Type XII Ground Pin Part No. 193991-3*
Cable-to-Cable
Material
Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel
* Not recommended for CPC connectors.
Current Rating for 30C Temperature Rise 100% Energized 3 Circuit Connector (Wire-to-Wire)
Finish
Body -- Silver Louvertac Band -- Gold
Extraction Tool Part No. 224155-1
Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long.
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476
Plug (For Sockets)
Square Flange Receptacle (For Pins)
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024.
11
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Size 16, Type II and Type III+ Contacts
The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30C T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket.
Standard Type II Socket Standard Type III+ Socket Standard Type II Pin
Wire Size AWG 14 18-16
High Current Size 16 Socket Part No. Loose Piece Tape 193846-1 193846-2 796966-1 796966-2
Standard Type III+ Pin
Material
Pin Body -- Leaded Brass; Copper Alloy (Board Mount) Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel
High Current Size 16 Pin (Board Mount) Part No. 194264-1
Wire Size AWG 14 18-16
High Current Size 16 Pin Part No. Loose Piece Tape 193844-1 193844-2 796964-1 796964-2
Finish
Body -- Silver Louvertac Band -- Gold
4 Pos. CPC Posted Square Flange Receptacle Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Type II or High Current Socket contact
Extraction Tool Part No. 305183
Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long.
Current Rating for 30C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire)
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476
Plug (for Sockets)
Receptacle (for Pins)
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024.
12
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
High Current Upgrade Program -- Size 20 Posted Contacts
The High Current Size 20 contact has been designed to fit into the Series 109 AMPLIMITE Connectors per MIL-C24308.
Standard Size 20 Socket
Material
Body -- Copper Alloy Louvertac Band -- Beryllium Copper
High Current Size 20 Socket Standard Size 20 Pin
Finish
Body -- Gold Louvertac Band -- Gold Current-Carrying Capacity. The High Current Size 20 contact with a 20 gage wire attached to the .030 diameter solder tail acquired an initial 30C T-Rise of 11.85 amps in free air.
Louvertac Band
High Current Size 20 Pin
Pin Part No. 194081-1
Socket Part No. 194083-1
The contacts can be sold loose piece or installed into any of the MIL Standard connectors.
Pin and Socket Insertion/Extraction Tool
Part Number 91067-2 or MIL number M81969/1-02
Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4
Typical Fully-Loaded 37 Position Plug and Receptacle Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82069.
13
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector
The AMPOWER Multi Pin Plus Connector is manufactured from a modular mold that allows the finished housing to be molded into thousands of different contact configurations. Standard modules are offered in 2, 3, 4 and 8 positions with contact amperages ranging from signal to 150 amps. Pin contacts can be installed into the Plug Housing or the Receptacle Housing. Socket contacts can be installed into the Plug Housing or the Receptacle Housing. Any combination of the modules could be selected and molded into a one-piece housing from 1" to 6" long. Custom modules can be designed and molded to fit many other AMP contacts. Dimensions shown below are the approximate width of each module.* The connector can be used in blindmate drawer, wire-to-wire, wire-to-board, and board-to-board applications.
8-Position Multimate Module (Signal/Size 16 Contact)
End Module
End Module 2-Position 9 mm Contact Module 4-Position 3 mm Contact Module
Spacer 3-Position 3 mm AC Contact Module
End Module
Receptacle
2-Position 9 mm Contact Module
4-Position 3 mm Contact Module Spacer 8-Position Multimate Module (Signal/Size 16 Contact)
Plug
3-Position 3 mm AC Contact Module
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476
End Module
Certified by Canadian Standards Association, File No. LR 39825 Product Specification
108-1809
*For example: Using both end modules (always required) and a 2-position 9 mm contact module, a 4-position 3 mm contact module, and two (2) 8-position signal/size 16 contact modules would produce a connector approximately 2.402 [61.0] in length (.492 [12.5] x 2 + .787 [20.0] +.315 [8.0] + .158 [4.0] x 2).
14
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Standard 65-Position Plug and Receptacle Housing
Designed to accept 65 contacts from signal level to 150 amps. The housing accepts: 2 - 9 mm Contacts 12 - 3 mm Contacts 48 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
9 mm Contacts 3 mm Contacts
Signal/Size 16 Contacts 3 mm AC Contacts
Signal/Size 16 3 mm AC Contacts Contacts 3 mm Contacts 9 mm Contacts
Receptacle 194069-1 (shown) 194069-3 with two 6-32 inserts (Front Mounted)
Plug 194070-1 (shown) 194070-3 with two 6-32 inserts (Front Mounted)
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
15
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Standard 35-Position Plug and Receptacle Housing
Designed to accept 35 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 24 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Signal/Size 16 Contacts
Signal/Size 16 Contacts
3 mm Contacts
3 mm AC Contacts
3 mm AC Contacts
3 mm Contacts
Receptacle 194182-1 (shown) 194182-3 with two 6-32 inserts (Front Mounted)
Plug 194183-1 (shown) 194183-3 with two 6-32 inserts (Front Mounted)
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
16
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
39-Position Plug and Receptacle Housing
Designed to accept 39 contacts from signal level to 150 amps. The housing accepts: 4 - 9 mm Contacts 8 - 3 mm Contacts 24 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Signal/Size 16 Contacts 9 mm Contacts 3 mm Contacts 3 mm AC Contacts
Signal/Size 16 Contacts 3 mm AC Contacts 3 mm Contacts 9 mm Contacts
Receptacle 194197-1 (shown) 194197-3 with two 6-32 inserts
Plug 194196-1 (shown) 194196-3 with two 6-32 inserts
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
17
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
43-Position Plug and Receptacle Housing
Designed to accept 43 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 32 - Signal/Size 16 Contacts 3 - 3 mm AC Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Signal/Size 16 Contacts 3 mm Contacts 3 mm AC Contacts
Signal/Size 16 Contacts 3 mm AC Contacts 3 mm Contacts
Receptacle 194243-1
Plug 194242-1
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
18
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
35-Position Plug and Receptacle Housing
Designed to accept 35 contacts from signal level to 30 amps. The housing accepts: 16 - 3 mm Contacts 3 - 3 mm AC Contacts 16 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Receptacle 796299-1
Plug 796298-1
28-Position Plug and Receptacle Housing
Designed to accept 28 contacts from signal level to 30 amps. The housing accepts: 4 - 3 mm Contacts 24 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Signal/Size 16 Contacts 3 mm Contacts Signal/Size 16 Contacts 3 mm Contacts
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
Receptacle 194281-1 (shown) 194281-4 with two 6-32 inserts (Rear Mounted)
Plug 194280-1 (shown) 194280-4 with two 6-32 inserts (Rear Mounted)
19
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
24-Position Plug and Receptacle Housing
Designed to accept 24 contacts from signal level to 30 amps. The housing accepts: 8 - 3 mm Contacts 16 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
Receptacle 194299-1
Plug 194298-1
11-Position Plug and Receptacle Housing
Designed to accept 11 contacts from signal level to 30 amps. Circuit positions 9 and 11 of the plug are designed so that the socket contact is recessed 5 mm. The housing accepts: 3 - 3 mm AC Contacts 8 - Signal/Size 16 Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
3 mm AC Contacts Signal/Size 16 Contacts 3 mm AC Contacts Signal/Size 16 Contacts
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
Receptacle 194279-1 Plug 194278-1
20
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
2-Position Plug and Receptacle Housing
Designed to accept two 150 amp contacts. The housing accepts: 2 - 9 mm Contacts Material -- Polyester, UL 94V-0 rating Connector Voltage Rating -- 250 VAC
9 mm Contacts
9 mm Contacts
Receptacle 194283-1
Plug 194282-1
Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A
21
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
9 mm Pin Crimp Contact
The 9 mm Pin is designed to fit into the 2-Position Module. The Pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with the indicated DYNA-CRIMP 69120-1 electric-hydraulic power unit.
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Beryllium Copper
Pin Part No. 194041-6
Finish
Body -- Silver
Part No. 194041-6 Current Rating (Amp) 150 Contact Sequence Level* Third Mate Use with AWG 1/0 Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 46766-2 69099 662725-1
*When used with other AMPOWER Multi Pin Plus Contacts.
9 mm Socket Crimp Contact
The 9 mm Socket is designed to fit into the 2-Position Module. The Socket has a retention spring that locks the contact into the housing cavity. The Socket has a polymer ring and post that helps prevent any finger contact with bare metal surfaces when installed into the Plug or Receptacle housings. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with the indicated DYNA-CRIMP 69120-1 electric-hydraulic power unit.
Post Retention Spring
Ring Louvertac Band
Material
Body -- Copper Alloy Retention Spring -- Beryllium Copper Louvertac Band -- Beryllium Copper Post and Ring -- Acetyl
Socket Part No. 194037-2
Finish
Body -- Silver
Part No. 194037-2
Current Rating (Amp) 150
Use with AWG 1/0
Tooling Part Numbers Crimp Crimp Extraction Die Head Tool 46766-2 69099 662725-1
Notes: 1. Additional wire sizes and mating levels available upon request. 2. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.
22
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
9 mm Thread Mount Pin Contact
The 9 mm Pin is designed to fit into the 2-Position Module. The Pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The 1/4-28 threads are provided to mount the contact directly to a bus bar.
Threads
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Beryllium Copper
Finish
Body -- Silver Extraction Tool Part No. 662725-1
Pin Part No. 194049-1
9 mm Thread Mount Socket Contact
The 9 mm Socket is designed to fit into the 2-Position Module. The Socket has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The 1/4-28 threads are provided to mount the contact directly to a bus bar.
Threads
Retention Spring
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Beryllium Copper Post and Ring -- Acetyl
Socket Part No. 194050-1
Finish
Body -- Silver Extraction Tool Part No. 662725-1
23
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
3 mm Pin Crimp Contact
The 3 mm Pin is designed to fit into the 3- and 4-Position Modules. The pin has a retention spring that locks the contact into the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool.
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Stainless Steel
Part No. 194189-3 194189-6 194189-7 194189-8 194189-9 1-194189-1
Current Rating (Amp) 15 15 30 25 15 30
Contact Sequence First Mate Second Mate Third Mate Third Mate Third Mate First Mate
Use with AWG 12-14 12-14 8 10 12-14 8
Dimensions A B .100 2.54 .100 2.54 .181 4.60 .145 3.68 .100 2.54 .181 4.60 .541 13.75 .461 11.75 .384 9.75 .384 9.75 .384 9.75 .541 13.75
Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool
Finish
Body -- Silver
M309
TP1124
356335-1
3 mm Socket Crimp Contact
The 3 mm Socket is designed to fit into the 3- and 4-Position Modules. The Socket has a retention spring that locks the contact into the housing cavity. The Socket has a polymer ring that helps prevent any finger contact with bare metal surfaces when installed into the Plug or Receptacle housings. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool.
Ring
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Stainless Steel Louvertac Band -- Beryllium Copper Ring -- Acetyl
Part No. 194032-5 194032-6 194032-7 Current Rating (Amp) 30 25 15 Use with AWG 8 10 12-14 Dimension A .181 4.60 .145 3.68 .100 2.54 Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool
Finish
Body -- Silver
M309
TP1125
356335-1
Note: Additional wire sizes and mating levels available upon request.
24
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
3 mm Solder Tail Pin and Socket
A 3 mm Solder Tail Pin and Socket are designed to fit into the 3- and 4-Position Modules. The contacts have a retention spring that locks the contact in the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side.
Ring
Retention Spring
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Stainless Steel
Finish
Body -- Silver Extraction Tool Part No. 356335-1
Pin Part No. 194251-1 Socket Part No. 194252-1
Type III+ Signal Posted Contacts (Replacement
Contacts, See Note Below.)
Material
Contact Body and Post -- Brass Retention Spring -- Stainless Steel
Pin Socket
Finish
See chart. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Size 16 -- Pin Diameter .062 [1.57] (Test Current, 13 Amperes)
Termination Method Wrap-Type Post Configuration .045 x .045 1.14 x 1.14 Contact Finish Sel. Gold/Nickel1 Bright Tin-Lead Loose Piece Contact Part No. 3 Termination High Post 1 Termination High Post Pin Socket Pin Socket 66471-9 66473-9 66471-7 66473-7 66471-3 66473-3 66471-1 66473-1
1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183. Insertion Tool Part No. 200893-2. Note: These contacts are used as replacement contacts for all posted connectors.
25
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
3 mm Hot Mate Pin and Socket
A 3 mm Hot Mate Pin and Socket are designed to fit into the 3- and 4-Position Modules. The contacts have a retention spring that locks the contact in the housing cavity. The contacts are rear installed and removed with the Extraction Tool that is inserted in the mating side. The contact can be crimped with a Daniels Hand Crimp Tool. Two contacts were installed into the 3-Position 3 mm AC Module and subjected to 52 amps at 250 VAC for 250 cycles. Contact UL rating -- 35 A.
Pin Part No. 1-194189-0
Retention Spring
Retention Spring
Material
Body -- Copper Alloy Retention Spring -- Stainless Steel
Part No. 1-194189-0 194245-1
Socket Part No. 194245-1 Tooling Part Numbers Crimp Crimp Tool Extraction Hand Tool Positioner Tool M309 M309 TP1124 TP1221 356335-1 356335-1
Finish
Body -- Gold
Type Pin Socket
Contact Sequence Second Mate --
Use with AWG 12-14 12-14
Dimension A .100 2.55 .100 2.55
Multimate Pin and Socket Contacts
The Multimate contacts are designed to fit into the 8-Position Module. Tyco Electronics offers many Type III1 contact wire sizes and finishes in order to fulfill most signal requirements. The Type III1 pin contacts are used in the third sequence mating cycle.
Material
Body -- Brass Retention Spring -- Stainless Steel
Insertion Tools -- 91002-1 (For Insulation Dia. of .070 [1.78] or less) 200893-2 (For Insulation Dia. of .090 [2.29] max.) Extraction Tool -- Part No. 305183
Finish
See Table
Pin
Socket
Type III+ Crimp Contacts
Contact Size -- 16 Pin Diameter -- .062 [1.57] *Test Current -- 13 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Contact Finish: A -- .000015 [0.00038] gold on the electrical engagement area over .000050 [0.00127] nickel. B -- .000030 [0.00076] gold on the electrical engagement area over .000050 [0.00127] nickel. C -- Tin *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating.
Wire Size Range AWG [mm2] Ins. Dia. Range .040-.060 1.02-1.52 30-26 0.05-0.15 .014-.030 0.36-0.76 26-24 0.12-0.2 .035-.055 0.89-1.4 .040-.080 1.02-2.03 24-20 0.2-0.6 .080-.100 2.03-2.54 .080-.100 2.03-2.54 .080-.100 2.03-2.54 Contact Finish Code C A B A B C A B C A B C A B C A B C A B Strip Form Contact No. Pin Socket 66425-6 66424-6 66425-7 66424-7 66425-8 66424-8 66393-7 66394-7 66393-8 66394-8 66106-6 66108-6 66106-7 66108-7 66106-8 66108-8 66102-7 66104-7 66102-8 66104-8 66102-9 66104-9 66332-5 66331-5 66332-7 66331-7 66332-8 66331-8 66098-7 66100-7 66098-8 66100-8 66098-9 66100-9 66359-6 66358-6 66359-9 66358-9 1-66359-0 1-66358-0 Loose Piece Contact No. Pin Socket -- -- 66429-3 66428-3 66429-4 66428-4 -- -- 66406-4 66405-4 66107-2 66109-2 66107-3 66109-3 66107-4 66109-4 66103-2 66105-2 66103-3 66105-3 66103-4 66105-4 66400-1 66399-1 66400-3 66399-3 66400-4 66399-4 66099-2 66101-2 66099-3 66101-3 66099-4 66101-4 66361-2 66360-2 66361-3 66360-3 66361-4 66360-4
18-16
0.8-1.4
18-14
0.8-2
26
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Multimate Pin and Socket Contacts (Continued)
High Current Size 16 Contacts
The High Current Size 16 contact is a Multimate contact that can be used if higher current levels are required (1015 amps). They fit into the 8-Position Module. The Pin contact can be used in the third sequence mating cycle. AMP P/N 194046-1 is a Multimate contact that is used in the fourth sequence mating cycle and mates with any Size 16 socket.
Pin
Socket
Wire Size AWG 14 18-16
Contact Part Number Pin Socket Loose Piece Tape Loose Piece Tape 193844-1 193844-2 193846-1 193846-2 796964-1 796964-2 796966-1 796966-2
See page 12 for additional information.
Size 16 Pin
Part No. 194046-1
Contact Sequence Fourth Mate
Use with AWG 24-20
Tooling Part Numbers Crimp Turret Hand Tool 601967-1 1-601967-6
Size 16 Solder Tail Pin
AMP P/N 194264-1 is a Multimate contact that is used as a High Current Solder Tail Pin Contact and mates with Socket P/N 193846-1.
Part No. 194264-1
Extraction Tool Part No. 305183 See page 12 for additional information.
27
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Connector Mounting Options
The Plug and Receptacle Housings have been designed to be rigidly mounted to a surface or to float on a surface. Two screw clearance holes in the housings have been provided to allow either housing to be rigidly mounted in the recommended panel cutout. Two threaded inserts can be installed into these holes upon request. Large slots in the housings have been provided to allow either housing to float within the window of the recommended panel cutout. Shoulder screw length will vary based on panel thickness and housing selection. All hardware is commercially available. The X-Y float principle that utilizes the panel cutout and the housing allows as much as 3/16 [4.76] misalignment between the housings.
8-32 Nut 2 Plc.
3/16 Dia. Shoulder Screw 2 Plc.
Float Mount Receptacle
6-32 Screw 2 Plc.
#6 Split Lockwasher 2 Plc. 6-32 Nut 2 Plc.
#6 Split Lockwasher 2 Plc. 6-32 Nut 2 Plc.
Rigid Mount Plug
6-32 Screw 2 Plc.
Rigid Mount Receptacle
3/16 Dia. Shoulder Screw 2 Plc.
Float Mount Plug
8-32 Nut 2 Plc.
Panel cutout dimensions are shown on the customer drawing.
28
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
AMPOWER Multi Pin Plus Connector (Continued)
Contact Sequential Mating Cycle
A family of Pins have been designed to have four levels of sequence during the Plug and Receptacle mating cycle.
3 mm Pin
1st Mate
3 mm Socket
3 mm Pin
2nd Mate
3 mm Socket
3 mm Pin
3rd Mate
3 mm Socket
Size 16 Pin (See page 27)
3rd Mate
Size 16 Socket (See page 27)
9 mm Pin
3rd Mate
9 mm Socket
Type III+ Pin
3rd Mate
Type III+ Socket
Size 16 Pin 194046-1 (See page 27)
4th Mate
Type III+ Socket
29
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Fork Connectors
Thread Mount Fork
The Thread Mount Fork was developed to mount onto a plate or bus bar designed and fabricated by the customer. The Fork is rated at 84 amps (Upper Tolerance Limit) and accepts a .087 thick blade or circuit board. The anti-rotation pin is in place to help prevent the Fork from rotating while tightening the screw.
Material
Fork -- Zinc AI Alloy Louvertac Bands -- Copper Alloy Screw -- Steel
Finish
Fork -- Silver Louvertac Bands -- Silver Screw -- Zinc
Part Number 194257-1
Right-Angle Thread Mount Fork
Material
Fork -- Zinc AI Alloy Louvertac Bands -- Copper Alloy Spring Pin -- Stainless Steel
Finish
Fork -- Silver Louvertac Bands -- Silver
Part Number 194305-1
30
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Louvertac Strip, Torsional Louver Type
The Torsional Louver Type Band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mating surfaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. Material -- Beryllium Copper Finish -- See Tables
LAO .092 [2.27] Louver Height
Tooth Angle -- 15 Minimum Diameter -- 1.75 inches
Part No. 192000-2 192000-9 192001-4
Material Suggested Current Thickness Limit per inch .006 Flat or Female 150 .15 .010 Flat or Female 250 .25 .006 Flat or Male 150 .15 Application
Finish Silver Silver Silver
LAOG Louver Height -- See Table
Tooth Angle -- 45 Minimum Diameter -- 1.75 inches
Part No. 192002-1 192002-2 192002-3
Application Flat or Female Flat or Female Flat or Female
Material Thickness .006 .15 .006 .15 .010 .25
Suggested Current Limit per inch 300 300 500
Louver Height .105 2.67 .105 2.67 .110 2.79
Finish Unplated Silver Unplated
LAIA .050 [1.27] Louver Height
Tooth Angle -- See Table Minimum Diameter -- 112 inches
Part No. 192004-4 192004-6 192004-8 1-192004-1 1-192004-4 192007-7 192008-1
Application Flat or Female Flat or Female Flat or Female Flat or Female Flat or Female Flat or Male Flat or Male
Material Thickness .004 .10 .004 .10 .006 .15 .006 .15 .006 .15 .006 .15 .004 .10
Suggested Current Limit per inch 150 150 250 250 250 250 150
Tooth Angle 15 45 15 15 45 15 45
Finish Silver Silver Silver Gold Silver Silver Silver
Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request.
31
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Louvertac Strip, Bridge Louver Type
The Bridge Louver Type Band was designed to transfer high currents in very small spaces. A strip can be sized with scissors in an on-site installation. They are available for use in flat and circular applications. A male band is used on the outside diameter of a pin. The female band is used on the inside diameter of a socket. Material-- Beryllium Copper
LAIII .034 [.86] Louver Height
Minimum Diameter -- 1 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- .006 [.15]
Part No. 192038-6 192039-5 Application Female Male Finish Silver Silver
LAIV .026 [.66] Louver Height
Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 150 Amps Material Thickness -- See Table
Part No. 1-192041-2 11192042-5 192048-2 Application Female Male Male Finish Silver Silver Gold Material Thickness .006 .15 .006 .15 .004 .10
LAV .022 [.56] Louver Height
Minimum Diameter -- 34 inch Suggested Current Limit Per Inch -- 120 Amps Material Thickness -- See Table
Part No. 1-192044-9 1-192045-5 1-192045-2 1-192045-2 Application Female Male Male Male Finish Silver Silver Gold Gold Material Thickness .005 .13 .005 .13 .004 .10 .004 .10
Notes: 1. Product will be sold by the foot except where length is specified. 2. Suggested current limits are application dependent. 3. Additional sizes are available upon request.
32
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Preformed Female Louvertac Bands
Female Torsional Formed Type LA1A/LA1B .050 [1.27] Louver Height
Material -- Beryllium Copper Finish -- See Table Tooth Angle-- See Table Louvertac Bands can be manufactured as preformed diameters. This will allow the insertion of the band into a socket. The diameter indicated is the mating pin diameter that will be inserted into the socket assembly. Consult Product Engineering for mounting details.
Part No. 4-192013-3 4-192013-5 5-192013-1 5-192013-4 5-192013-5 5-192013-8 5-192013-9 6-192013-7 6-192013-9 7-192013-1 7-192013-6 8-192013-2 8-192013-6 8-192013-9 9-192013-6 192033-3 1-192033-9 2-192033-0 2-192033-6 3-192033-4 5-192033-2 3-192013-8 5-192033-0
Mating Pin Dia. .312 [7.92] .312 [7.92] .355 [9.01] .375 [9.53] .394 [10.00] .434 [11.02] .437 [11.10] .472 [11.99] .472 [11.99] .500 [12.70] .551 [14.00] .625 [15.88] .625 [15.88] .685 [17.40] .750 [19.05] .750 [19.05] .875 [22.22] .875 [22.22] 1.000 [25.40] 1.250 [31.75] 1.000 [25.40] 1.187 [30.10] .812 [20.62]
Material Thickness .004 [.10] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20]
Suggested Current Limit (A) 150 250 275 300 325 350 350 375 375 400 450 500 475 550 600 600 675 700 775 975 800 950 625
Finish Silver Silver Gold Silver Silver Gold Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Gold Silver Silver Silver Silver Silver Silver
Tooth Angle 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 45 45
Band Type LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1A LA1B LA1B
Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
33
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Preformed Female Louvertac Bands (Continued)
Female Bridge Formed Type LAIII through LAVI
Material -- Beryllium Copper Finish -- See Table
Part No. 1-192038-9 2-192038-8 3-192038-7 4-192038-0 4-192038-1 4-192038-8 4-192038-9 5-192038-4 6-192038-0 6-192038-1 6-192038-2 6-192038-5 6-192038-6 7-192038-7 8-192038-1 8-192038-6 9-192038-4 192040-8 2-192040-7 2-192041-9 4-192041-0 4-192041-1 4-192041-4 5-192041-0 5-192041-9 6-192041-9 7-192041-4 7-192041-7 7-192041-8 8-192041-4 8-192041-9 192043-6 1-192043-5 1-192043-6 2-192043-0 2-192043-7 4-192043-5 5-192043-0 6-192043-7 7-192043-2 9-192043-3 9-192043-6 4-192044-1 4-192044-2 4-192044-4 4-192044-7 5-192044-6 5-192044-8 6-192044-0 6-192044-4
Mating Pin Dia. .125 [3.18] .197 [5.00] .236 [6.00] .236 [6.00] .236 [6.00] .250 [6.35] .250 [6.35] .250 [6.35] .280 [7.11] .280 [7.11] .250 [6.35] .315 [8.00] .315 [8.00] .394 [10.00] .437 [11.10] .472 [11.99] .500 [12.70] .375 [9.53] .250 [6.35] .025 [0.64] .062 [1.57] .062 [1.57] .080 [2.03] .093 [2.36] .100 [2.54] .125 [3.18] .157 [4.00] .157 [4.00] .157 [4.00] .157 [4.00] .173 [4.39] .218 [5.54] .254 [6.45] .250 [6.35] .280 [7.11] .315 [8.00] .375 [9.53] .375 [9.50] .602 [15.30] .125 [3.18] .157 [4.00] .725 [18.40] .030 [0.76] .030 [0.76] .055 [1.40] .060 [1.54] .062 [1.57] .065 [1.65] .080 [2.03] .080 [2.03]
Length .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .47 [11.9] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .32 [8.13] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10]
Material Thickness .004 [.10] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .007 [.18] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .004 [.10] .005 [.13]
Suggested Current Limit (A) 40 90 100 120 120 110 110 125 165 125 125 185 185 250 270 300 300 200 110 15 25 25 35 40 50 60 65 65 65 75 70 95 110 120 130 165 175 175 285 60 65 350 13 11 20 22 25 23 30 30
Finish Nickel Gold Gold Gold Gold Silver Gold Gold Silver Gold Unplated Silver Gold Silver Silver Silver Tin Gold Gold Gold Silver Gold Gold Gold Gold Gold Gold Silver Gold Gold Gold Silver Silver Gold Gold Silver Gold Tin Gold Silver Silver Silver Gold Unplated Gold Gold Gold Unplated Silver Gold
Band Type LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIII LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAIV LAV LAV LAV LAV LAV LAV LAV LAV
Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
34
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Preformed Female Louvertac Bands (Continued)
Female Bridge Formed Type LAIII through LAVI
(Continued) Material -- Beryllium Copper Finish -- See Table
Part No. 6-192044-6 7-192044-1 8-192044-1 8-192044-3 8-192044-4 8-192044-7 192046-6 1-192046-6 1-192046-9 2-192046-0 3-192046-0 5-192046-0 5-192046-9 1-192047-4 1-192047-9 3-192047-7 5-192047-1 5-192047-3 7-192047-5
Mating Pin Dia. .080 [2.03] .093 [2.36] .125 [3.18] .125 [3.18] .125 [3.18] .125 [3.18] .172 [4.40] .225 [5.70] .250 [6.35] .250 [6.30] .400 [10.2] .750 [19.0] .134 [3.40] .040 [1.00] .062 [1.60] .125 [3.20] .256 [6.50] .272 [6.90] .256 [6.50]
Length .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .20 [5.10] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54] .10 [2.54]
Material Thickness .008 [.20] .005 [.13] .004 [.10] .005 [.13] .005 [.13] .005 [.13] .006 [.15] .006 [.15] .006 [.15] .006 [.15] .005 [.13] .005 [.13] .006 [.15] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10] .004 [.10]
Suggested Current Limit (A) 30 35 45 45 45 45 65 85 110 95 150 285 50 15 22 45 95 65 95
Finish Gold Gold Gold Silver Gold Unplated Gold Gold Gold Tin Gold Gold Gold Gold Gold Gold Gold Gold Unplated
Band Type LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAV LAVI LAVI LAVI LAVI LAVI LAVI
Preformed Male Louvertac Bands
Male Torsional Formed Type LA1AS/LA1BS
Material-- Beryllium Copper Finish -- See Table Tooth Angle -- See Table Louvertac Bands can be formed into a "male" shape for use on a pin. Selection begins with the amperage requirement and then the mating hole diameter. Consult Product Engineering for mounting details.
Part No. 192007-9 1-192007-9 2-192007-5 3-192007-1 192008-6 1-192008-3 1-192008-5 2-192008-1 3-192008-4 4-192008-2
Mating Hole Dia. .312 [7.92] .620 [15.7] .750 [19.0] 1.000 [25.4] .500 [12.7] .750 [19.0] .781 [19.8] .875 [22.22] 1.197 [30.4] 1.450 [36.8]
Material Thickness .006 [.15] .006 [.15] .008 [.20] .006 [.15] .006 [.15] .008 [.20] .006 [.15] .008 [.20] .008 [.20] .006 [.15]
Suggested Current Limit (A) 200 425 550 750 350 550 575 650 900 1100
Finish Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver
Tooth Angle 15 15 15 15 45 45 45 45 45 45
Band Type LA1AS LA1AS LA1AS LA1AS LA1BS LA1BS LA1BS LA1BS LA1BS LA1BS
Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
35
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Preformed Male Louvertac Bands (Continued)
Male Bridge Formed Type LAIIIS through LAVIS
Material -- Beryllium Copper Finish -- See Table
Part No. 1-192039-7 2-192039-1 2-192039-3 2-192039-7 2-192039-9 3-192039-0 5-192039-3 5-192039-4 1-192042-5 2-192042-5 2-192042-8 4-192042-8 6-192042-6 6-192042-7 6-192042-8 2-192045-3 192048-6 1-192048-1 2-192048-4
Mating Hole Dia. .157 [4.0] .250 [6.35] .248 [6.3] .311 [7.9] .311 [7.9] .311 [7.9] .236 [6.0] .157 [4.0] .080 [2.0] .157 [4.0] .157 [3.99] .500 [1.27] .368 [9.38] .375 [9.53] .375 [9.53] .250 [6.35] .051 [1.3] .127 [3.23] .156 [3.96]
Length .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .470 [11.9] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .320 [8.13] .200 [5.10] .100 [2.54] .100 [2.54] .100 [2.54]
Material Thickness .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .008 [.20] .005 [.12] .006 [.15] .006 [.15] .005 [.12] .004 [.10] .006 [.15] .006 [.15] .006 [.15] .004 [.10] .004 [.10] .004 [.10]
Suggested Current Limit (A) 75 130 130 175 175 175 120 75 30 65 60 235 170 175 175 95 17 22 65
Finish Gold Silver Silver Unplated Silver Gold Nickel Nickel Nickel Unplated Gold Unplated Unplated Tin Gold Gold Gold Gold Gold
Band Type LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIIIS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAIVS LAVIS LAVIS LAVIS
Notes: 1. Suggested current limits are application dependent. 2. Additional sizes are available upon request.
36
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Part Number Index
Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 46751 46765 46766 46767 58382 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66471 66473 69099 69120 69133 69134 91002 91067 126195 192000 192001 192002 192004 192007 192008 192013 192033 192038 192039 192040 192041 192042 192043 192044 192045 192046 192047 192048 Page 7 6, 7 6, 7, 22 7 9 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 25 25 6, 7, 22 6, 7, 22 6, 7 6, 7 26 13 13 31 31 31 31 31, 35 31, 35 33 33 32, 34 32, 36 34 32, 34 32, 36 34 32, 34, 35 32, 36 35 35 32, 36 Part No. 192059 192085 192129 192161 192211 192244 192271 192293 192447 193457 193458 193534 193535 193642 193643 193673 193678 193796 193797 193814 193837 193839 193841 193842 193844 193846 193990 193991 194002 194009 194010 194012 194013 194014 194017 194018 194032 194037 194041 194046 194049 194050 194069 194070 194081 194083 194096 194182 194183 194189 194196 194197 194210 194211 194212 194213 194214 194215 194234 194242 194243 Page 4 4 4 4 4 4 4 4 5 8 8 8 8 8 8 7 7 9 9 8 6 9 9 9 12, 27, 29 12, 27, 29 11 11 10 10 10 10 10 10 10 10 24 22 22 27, 29 23 23 15 15 13 13 10 16 16 24, 26 17 17 9 9 9 9 9 9 10 18 18 Part No. 194245 194251 194252 194257 194260 194264 194269 194278 194279 194280 194281 194282 194283 194298 194299 194305 194610 200893 206036 206037 206060 207152 207153 213426 213427 213499 213500 224155 305183 318813 356114 356119 356335 356336 356337 601967 662725 679916 679917 679918 770016 770017 770018 770019 770020 770021 770022 770023 770024 770025 770026 770027 770028 770029 770030 796298 796299 796764 796964 796966 Page 26 25 25 30 10 12, 27 10 20 20 19 19 21 21 20 20 30 10 25, 26 11 11 12 12 12 8 8 8 8 11 8, 12, 25, 26, 27 6, 7, 8 8, 9, 11 11 24, 25, 26 8 9 12, 27 22, 23 6, 7 6, 7 6, 7 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 19 19 12 12, 27 12, 27
37
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
Catalog 65141 High Current Products
Revised 4-01
Engineering Notes
38
Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com
TYCO ELECTRONICS CORPORATION HARRISBURG, PA 17105

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